XUV590E S4 UTILITY VEHICLE
Crossover Utility Vehicle
- Our fastest Mid-Size XUV with 32-hp (23.8 kW)
- Easier shifting, with integrated park position
- Electronic switch for instant 4WD engagement
- Enhanced dash display for operation at a glance
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Features
Precision-engineered drive system optimizes acceleration, hauling, towing, and hill-climbing capabilities
The Gator™ XUV Mid-Size Crossover Series Utility Vehicles have a precision-engineered drivetrain system that fully utilizes engine power, optimizing acceleration, hauling, towing, and hill-climbing capabilities. Power is transmitted from the engine through a continuously variable clutch system to the transaxle.
Key elements of the drive system include:
Variable-speed drive
The variable-speed drive consists of two clutches and a drive belt:
- Drive clutch is attached to the engine.
- Driven clutch is attached to the transaxle.
Features include:
- Ability to creep along slowly to maneuver in tight spaces
- Standard full-clutch enclosure with a high intake and exhaust ensures a dry belt when crossing water
- High-speed fan on drive clutch provides longer belt and clutch life by keeping components cool
- TEAM® industry clutches provide high performance and longevity
How the variable-speed drive works:
- As engine speed increases, the spring-loaded drive clutch is closed by weights being forced out by centrifugal force.
- As the drive clutch closes, the belt rides up to the largest diameter of the drive clutch and forces open the driven clutch.
- With the belt running in the smallest diameter of the driven clutch, the speed being transferred to the transaxle is increased.
- The driven clutch is designed to sense varying loads (inclines, mud, etc.) and constantly adjusts drive speed upward or downward so that engine rpm remains optimal.
Four-wheel drive (4WD), transaxle, mechanical front-wheel drive (MFWD), and constant-velocity (CV) shafts
4WD
- Selectable 4WD system with a limited slip front differential and dash-mounted electronic rocker switch
- Provides exceptional traction in challenging conditions
- Maintains turf-friendly operation in two-wheel drive (2WD) mode
- Combined with rear traction assist (differential lock), provides excellent traction in challenging conditions
- More control descending hills with 4WD engaged, as all four wheels help slow the vehicle down
- Clutch engagement still necessary to prevent free coasting
Transaxle
- Low, high, neutral, reverse, and park transaxle
- Automotive-style, integrated park position in transmission
- To shift out of park, service brake must be pressed to release the parking solenoid. An audible click will be heard and allows the vehicle to shift out of park into the desired gear.
- Low range for maximum torque delivered to the wheels for hauling, pushing, and pulling
- High range for maximum vehicle speed
- Cast-aluminum design for lower weight
- Helical forward and reverse gears are used for quiet operation
- Rear traction assist (differential lock) is controlled with an electronic rocker switch
- NOTE: Locked differential design may increase scuffing of the turf during turns because the rear wheels are turning at the same speed through a turn.
- Contains gear-case for transferring power to the MFWD
- Splined shaft interfaces for maximum torque transfer and durability
- All drive gears machined from highest grade gear steel
- Vertically oriented oil drain for easy maintenance
- Protected by a skid plate
MFWD
- Electronically selectable by the operator
- Offers limited slip functionality for precision steering and great traction while pointing and shooting out of a corner.
- Near instantaneous torque to the front wheels after engaging switch
- Vertically oriented oil drain for easy maintenance
- Protected by a steel skid plate and frame
Drive shafts
- Front and rear CV shaft diameter measures 23 mm (0.9 in.) and designed for high engine torque
- Propshaft (transaxle to MFWD shaft) diameter measures 23.8 mm (0.94 in.) and designed for high engine torque
- All CV shaft joints are maintenance free and protected by exclusive inboard and outboard thermoplastic elastomer (TPE) boots for durability. TPE material is more puncture resistant than neoprene, which is used by many competitors.
TEAM is a trademark of TEAM Industries.
Delivers quick acceleration and provides a top speed of more than 77 km/h (48 mph)
The Gator™ XUV590E and XUV590M Crossover Series Utility Vehicle is powered by a 586-cc (35.8-cu in.), inline twin-cylinder, electronic fuel-injected (EFI) gasoline engine. The engine is electronically controlled through an engine control unit (ECU) to ensure optimal engine performance.
The engine offers the following performance and reliability features:
- 23.8 kW (32 hp*) at 5600 rpm
- 77 km/h (48 mph) top speed
- Electronic fuel injection (EFI) with engine control unit (ECU)
- Liquid cooled
- Designed for cold-weather starting (tested to -28.9°C [-20°F])
- Wet-sump lubrication system
- Spin-on oil filter and oil pan drain accessible through skid plate for easy servicing
- High air-flow air filter
- 875-W (65 maximum amp) charging system for accessory capability (see engine section for alternator output curve)
- Spark-arresting muffler is United States Forest Service (USFS) approved
- Low fuel consumption and large 28-L (7.4-U.S. gal.) fuel tank
- Environmental Protection Agency (EPA) and California Air Resources Board (CARB) compliant
* The engine horsepower information is provided by the engine manufacturer to be used for comparison purposes only. The actual operating horsepower will be less.
Designed for all-day comfort with many vehicle conveniences
- Display features include:
- Speed
- rpm
- Fuel
- Mechanical front-wheel drive (MFWD)/rear diff-lock
- Gear position
- Hour meter
- Service interval warning light
- Operator-centric design provides class-leading ergonomics and comfortable seats
- Easy entry/exit and pass through for operator and passenger
- Optimal seating position provides more legroom
- Automotive-like ergonomics
- Excellent comfort while driving
- Best-in-class sealed storage volume of 34 L (9 gal.) with a large in-dash glove box and under hood storage. An additional 34 L (9 gal.) of under-seat storage is available on the S4 models.
- Hinged hood rotates open without tools for access to storage
- Side-by-side seating provides ample room for one operator and one passenger
- Seats tilt forward for ease of service and to keep dry during outdoor storage
- Two cup holders are located within reach of the operator's station
- Standard 12-V direct current (VDC) outlet is conveniently located on the instrument panel
- Seven predrilled dash switch locations with snap out caps for various electrical accessories
- Occupant protective structure (OPS) with three-point seat belts and passenger side grab handle located on front post
- Start in gear, neutral, or park position for quick starting. The service brake must be engaged to start when in gear, neutral, or park.
Large, extra-durable, one-piece cargo box ensures hard-driving performance and longevity
The cargo box consists of a high-density polyethylene copolymer composite material that eliminates rust, dents, and reduces noise. This large, one-piece design has rounded inside corners to ensure material removal when tilted. The composite box is highly ribbed and supported with a welded, steel-ladder structure to ensure hard-driving performance and longevity. The three highly styled exterior pieces are made of TPO for extra durability.
Cargo box tailgate
The tailgate can be opened or removed for easier cleanout and to carry longer items. It features truck-like performance and can be operated with one hand.
The tailgate’s pivot point is made of hardened steel for durability and designed for tool-free removal. The standard lanyards can also be disconnected without tools to remove the tailgate for convenient loading and unloading tasks.
Cargo box tilt and removal
The cargo box ease of use is critical to performing tasks quickly and efficiently. Starting with the truck-style tailgate, the removal of content in this cargo box could not be easier. The manual release also functions as the lift lever, done in a smooth, one-step motion. It can even be tilted from both sides of the vehicle. To reduce the overall effort of lift, the pivot point of the cargo box is closer to the center. The combination of easy-to-use attributes makes this cargo box best-in-class.
For servicing the vehicle’s systems, the cargo box is easily removable. With the removal of two bolts, the cargo box can easily be detached from the vehicle frame.
Integrated tie-down points
The cargo box offers integrated tie-down points for increased versatility. Tie-down points are located in the following areas:
- Flip-up D-shaped rings in all four corners inside the cargo box bed
- Multiple points along the edge of the cargo box side walls
- Tie-down bars on either side of the cargo box with optional cargo box rail kit. This kit also provides a mounting system using accessories that possess the 25.4-mm (1-in.) quick clamp.
Optional accessories
Optional accessories for the cargo box include (see price pages or JDConfigurator for complete list):
- Cargo box rail system
- Cargo box mat
- Cargo box wall extensions
- Spare tire rack
- Bucket holder
Specifications
Length | 82 cm (32.3 in.) |
Width | 120.9 cm (47.6 in.) |
Depth | 29.7 cm (11.7 in.) |
Volume | 0.25 m3 (8.9 cu ft) |
Weight capacity | 227 kg (500 lb) |
Dump angle Bed height (from ground) |
45 degrees 76.3 cm (30 in.) |
CAUTION: Carrying extra-long cargo that extends beyond the box can adversely affect stability.
Four-wheel independent suspension provides unparalleled ride over challenging terrain and excellent handling through corners
To complement the comfortable operation station, the XUV560 and XUV590 Series are equipped with four-wheel independent suspension. This unique suspension set-up provides an unparalleled ride over challenging terrain and excellent handling through corners.
The engineering team, in collaboration with engineering firms that consult with Formula 1®, NASCAR®, and INDYCAR® teams, built a capable suspension system for class-leading operator comfort no matter what the terrain.
Dual A-arm front suspension features include:
- Dual, wide arch A-arm design provides maximum front-wheel control, precise steering, and maximum ground clearance out to the wheel
- 203 mm (8 in.) of travel provides ample compression and wheel extension, which keep all four wheels on the ground for superior traction and vehicle control
- Adjustable coil-over shocks absorb the most demanding terrain
- Solid anti-roll bar with fully rubber isolated connecting links and pivots is tuned to provide the most agile and predictable handling
- Camber during compression to compensate for body roll and to maintain an optimal tire contact patch for improved cornering grip
- Increasing vehicle width during compression for additional stability.
- High-strength ASTM 80-55-06 ductile cast-iron knuckle and upper A-arm to support the high stresses of the shocks, constant-velocity (CV) shaft, and wheels
- Automotive-style, fully boxed and welded, high-strength steel, lower A-arms to minimize unsprung mass and maximize strength
- Maintenance-free, rubber torsional A-arm pivots for long life and quiet operation
- CV shaft protection from sticks that may puncture the rubber boot
- Anti-dive front suspension geometry provides a solid platform for confident braking
- Optimized steering geometry using ADAMS CAR simulation to minimize steering effort and maximize terrain feedback
Independent rear suspension features include:
- 203 mm (8 in.) of travel provides ample compression and wheel extension, which keep all four wheels on the ground for superior traction and vehicle control
- Unique, independent rear-suspension design ensures a great ride and protection for the CV shafts
- Adjustable coil-over shocks absorb the most demanding terrain
- Camber during compression to compensate for body roll and to maintain an optimal tire contact patch for improved cornering grip
- Increasing vehicle width during compression for additional stability.
- High-strength ASTM 80-55-06 ductile cast-iron knuckle, lower A-arm, and upper link to support the high stresses of the shocks, CV shaft, and wheels with the toughness to survive impacts from boulders
- Maintenance-free rubber torsional A-arm pivots for long life and quiet operation
Optional Fox™ Shocks are available to factory install
Exclusive aluminum-body, high-pressure monotube FOX racing shocks
- Fully adjustable spring preload for different driving styles
- High-pressure nitrogen gas is separated from the damping oil by an internal floating piston (IFP). The separation prevents aeration (frothing) and viscosity degradation of the oil which improves damping consistency and performance fade.
- Pressure and heat generation in the monotube is less than a traditional twin-tube shock, allowing for better vehicle control in aggressive conditions.
- The single aluminum shell of the monotube design allows for more efficient heat rejection and lower overall unsprung mass.
- Mounting the shaft end of the shock to the suspension arm lowers the unsprung mass of the suspension system, leading to improved suspension response.
NASCAR is a trademark of NASCAR. INDYCAR is a trademark of Brickyard Trademarks Incorporated. Formula 1 is a trademark of Formula One Licensing BV, a Formula One Group Company.
Specifications
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Key Specs | xuv590e-s4-utility-vehicle Current Model |
---|---|
Engine power | 23.8* kW 32 hp |
Cargo box dimensions | 82L x 120.9W x 29.7D (0.25 m3) cm 32.3L x 47.6W x 11.7D (8.9 ft3) in. |
Cargo box capacity (weight) | 227 kg 500 lb |
Towing capacity | 1500 lb 680 kg |
Front suspension | Fully independent dual A-Arm with adjustable coil over shocks, 8 in. (203 mm) travel, Anti-roll bar |
Rear suspension | Fully independent with lower A-arm and upper camber link with adjustable coil over shocks, 8 in. (203 mm) travel |
Final drive | High, Low, Neutral, Reverse Transaxle |
Four wheel drive | Dash lever actuated four-wheel drive system with limited slip front differential, plus locking rear differential |
Fuel capacity | 28 L 7.4 U.S. gal. |
Engine | |
Type | 4-cycle gas, Inline-twin, Electronic Fuel Injection (EFI), Overhead Valves (OHV) |
Displacement | 586 cc |
Power | 23.8* kW 32 hp |
Cooling system | Liquid cooled |
Drivetrain | |
Transmission | Continuously Variable Transmission (CVT) with clutch enclosure |
Final drive | High, Low, Neutral, Reverse Transaxle |
Four wheel drive | Dash lever actuated four-wheel drive system with limited slip front differential, plus locking rear differential |
Traction assist | Positive locking, mechanically actuated (hand lever operated) rear differential lock |
Descent control | Not available |
Suspension | |
Front | Fully independent dual A-Arm with adjustable coil over shocks, 8 in. (203 mm) travel, Anti-roll bar |
Rear | Fully independent with lower A-arm and upper camber link with adjustable coil over shocks, 8 in. (203 mm) travel |
Brakes | |
Type | 196 mm ventilated four-wheel stainless steel disc brakes with hydraulic 1.375 in. (34.93mm) diameter twin-piston calipers |
Park brake | Automotive-style foot-actuated mechanical park brake system |
Tires / Wheels | |
Front | 25x8-12 Ancla M-T (Extreme Terrain) 4-ply rating steel wheels or 25x8-12 Terrahawk AT (All Terrain) 4-ply rating steel wheels |
Rear | 25x10-12 Ancla M-T (Extreme Terrain) 4-ply rating steel wheels or 25x10-12 Terrahawk AT (All Terrain) 4-ply rating steel wheels |
Dimensions / Capacities | |
Wheelbase | 1.86 m 72.8 in. |
Weight | Wet weight (includes fuel/fluids): 644 kg Wet weight (includes fuel/fluids): 1421 lb |
Length | 2870 mm 113 in. |
Width | 1435 mm 56.5 in. |
Height | 1867 mm 73.5 in. |
Tread centers | Front: 1220 mm Front: 48 in. Rear: 1168 mm Rear: 46 in. |
Ground clearance | 267 mm minimum 10.5 in. minimum |
Fuel capacity | 28 L 7.4 U.S. gal. |
Cargo box dimensions | 82L x 120.9W x 29.7D (0.25 m3) cm 32.3L x 47.6W x 11.7D (8.9 ft3) in. |
Cargo box capacity (weight) | 227 kg 500 lb |
Payload capacity | 408 kg 900 lb |
Towing capacity | 1500 lb 680 kg |
Hitch | Standard 2 in. (50 mm) rear receiver with optional 2 in. (50 mm) front receiver with recovery loops |
Features | |
Color | Green/Yellow; Olive/Black, Camo |
Power steering | Not Available |
Battery / Alternator / Power port | 340 CCA 65 amp @ 3400 rpm regulated 12 VDC standard outlet |
Instrumentation | Digital instrument cluster displays critical vehicle information such as speed, engine rpm, fuel level, coolant temperature, trip, odometer, time |
Storage | 2 cupholders, sealed underhood storage, glove box |
Seating | Bench seat |